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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Risk Assessment and Analysis | 20-25% | - Fault Tree Analysis (FTA) - Hazard Identification (HAZID) - Bow-Tie Analysis - Event Tree Analysis (ETA) - Quantitative Risk Assessment (QRA) - Layer of Protection Analysis (LOPA) - Hazard and Operability Analysis (HAZOP) |
| Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Elements of PSM Systems - Continuous Improvement Frameworks - Policy and Strategic Planning |
| Operating Procedures and Practices | 10-15% | - Standard Operating Procedures (SOPs) - Operations Training and Competency - Startup and Shutdown Procedures - Safe Work Practices - Permit-to-Work Systems |
| Management of Change (MOC) | 8-12% | - Technical Review and Risk Assessment - Temporary vs. Permanent Changes - MOC Process Requirements - Personnel and Organizational Changes |
| Regulatory Compliance and Auditing | 5-10% | - OSHA PSM Requirements - EPA RMP Regulations - Process Safety Auditing Techniques - International Process Safety Standards - Compliance Verification Methods |
| Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards - Equipment Design and Integrity - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals |
| Incident Investigation and Learning | 10-15% | - Trending and Performance Metrics - Incident Classification and Severity - Root Cause Analysis Methods - Lessons Learned and Knowledge Management - Investigation Report Development |
| Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers - Emergency Response Planning - Inherently Safer Design Principles |
AIChE CCPS Process Safety Professional Certification Sample Questions:
A strong Management of Change system should ensure that: (select all that apply)
- A. Emergency changes do not require Management of Change controls
- B. Root causes are identified
- C. Appropriate updates have been made to the preventive maintenance requirements
- D. Adequate evaluations of the potential safety and health impacts are performed
- E. Temporary changes are returned to normal by the required date
Correct Answer: B,C,D,E 🗳️
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A weak process safety culture can degrade the effectiveness of the incident investigation element, true or false?
- A. True
- B. False
Correct Answer: A 🗳️
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What are the main objectives for conducting a Process Safety Management audit? (Select all that apply)
- A. Reduce process safety risks
- B. Identify program improvement opportunities
- C. Prepare an emergency response plan
- D. Certify that all Operating Procedures are correct and up-to-date
- E. Verify effectiveness of Risk-Based Process Safety management systems
Correct Answer: A,B,E 🗳️
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Sources of information on previous incidents to be reviewed during a Process Hazard Analysis can include:
(select all that apply)
- A. Site operating experience
- B. Publicly available sources such as trade and technical association incident databases
- C. Other locations within the company
- D. The site safety department
Correct Answer: A,B,C,D 🗳️
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The following groups may provide information required for the Process Knowledge Management element (select all that apply)
- A. External engineering firms
- B. Local emergency responders
- C. Corporate research and development function
- D. Process equipment vendors
Correct Answer: A,C,D 🗳️
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